Projektreferenzen

Introduction of a production data acquisition system for the analysis and visualization of control and production processes

Introduction of a production data acquisition system for the analysis and visualization of control and production processes

Field

Industrial IT

Project content

Introduction of a production data acquisition system

Customer

Global technologically leading filter manufacturer

Industry

Manufacturing industry, filter manufacturer

Realization

2018, ongoing

Customer profile

International company
Headquarters in Germany
220 employees
Annual turnover approx. 19 million Euro

Initial Situation & Objectives

  • considerable costs due to high proportion of rejects in the production process
  • existing automation does not allow any conclusions to be drawn about the causes
  • Creation of transparency in the production process in order to reduce rejects and to record production and downtime times
  • Recording and categorizing reasons for malfunctions and downtimes
  • Provision of process data to determine the overall plant effectiveness

Procedure & Methodology

  • Introduction of a production data acquisition system for the analysis and visualization of control and production processes
  • Installation of additional sensors for better transparency
  • Determine quality, performance and usage factors to optimize OEE

Result

  • Increased production times through optimization of workflow processes
  • Reduction of rejects in the production process from 20% to < 10%
  • Improvement of product quality through effective quality management
  • Cost savings > 50.000 Euro p.a.

Impact & Relevance

  • Automated monitoring of stocks
  • Optimized supply of raw material
  • Visualization of process data on mobile devices
  • Retrieve plant status at any time from all locations
  • Continuous optimization of production processes

Deployed Technologies

Logo Matrix42
Logo MongoDB
Logo LUCAAS gb

Contact

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